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Rotary Filling and Capping Machine

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Piston Filling Machine

Описание продукции

Machine description :

Automatic linear piston filling machines is an extremely flexible piston fillers capable of filling accurately and rapidly a wide variety of products from low viscosity liquids to high viscosity paste or cream with or without chunks or particulates. Widely used in food industry(e.g.,paste filling machine, butter filling machine, jam filling machine, ketchup filling machine, honey filling machine, edible oil filling machine, sauce filling machine etc); household product industry(e.g.,shampoo filling machine, liquid soap filling machine, liquid detergent filling machine, hand wash filling machine etc), personal care industry(e.g.,cream filling machine, lotion filling machine, gel filling machine, perfume filling machine etc); Chemical industry(e.g., grease filling machine, lubricant filling machine etc); pharmaceutical industry(e.,g ointment filling machine, e liquid filling machine etc).

Automatic linear piston filler is designed for completely automatic, multiple position, inline dispensing of liquids and pastes in volume ranging from 5ml to 5000m per cycle. Available in 6, 8, 10,12 and 16 nozzle configurations to match specific production requirements, Dual lane option is available to increase production by 100% while preserving valuable line space.

Linear piston liquid filling machinery is manufactured with a 304 stainless steel frame, It comes standard with PLC control and touch screen HMI ensuring reliable, repeatable control with minimal operator intervention, Precision bored, heavy-walled metering cylinders dispense product at accuracy up to +/- 0.5%, High-precision, servo motor driven screw movement faster and more precise than pneumatic system, food grade stainless steel and plastics for sanitary operations or use,anodized aluminum components, plus many more features available with motorized conveyor and indexing package for integrated container handling and positioning, No container/No fill feature detects missing or mispositioned containers to prevent waste and product spillage. Unique variable, separate speed control and actuator of a dual-stage fill provides precise "no spill" control for top-off applications or filling difficult products.

Empty bottles are staged on the main drive conveyor prior to entering the piston filler. Bottles enter the filler and are counted by optical sensors to ensure the correct numbers of bottles are in position. Once in place, bottles are locked in position by the pneumatically operated bottle clamping mechanism. This ensures bottles are located correctly under each filling head to minimize under or over-fills. The filling process begins as a series of stainless steel valves descend into the bottles for fast, accurate and consistent filling. After target volume is achieved, the out-gate cylinder withdraws itself from its position and allows the filled bottles to go further on the conveyor for the sealing operations.

 

Liquids suitable to fill :

food industry(e.g.,paste, butter, jam filling machine, ketchup , honey, edible oil , sauce ,salad dress... etc);

Oil industry ( e.g ., cooking oil , lube oil ,brake oil ...)

household product industry(e.g.,shampoo , liquid soap , liquid detergent, hand wash... etc)

personal care industry(e.g.,cream filling machine, lotion filling machine, gel filling machine, perfume filling machine etc)

Chemical industry(e.g., agrochemicals , fertilizer , SC ,pesticide ,grease filling machine, lubricant filling machine etc)

pharmaceutical industry(e.,g ointment filling machine, e liquid filling machine etc).

 

Key Features

Number of Fill Heads: 6,8,10,12.

Filling Size: 50ml-1000ml ; 1-5L

Production rate 10-80Bottles/Min depends on liquid and bottles

Heavy-duty stainless steel constructed

Stainless steel Reservoir

Automatic Bottling Index kit with bottle counter

Pneumatic indexing gates (count in, count out)

Automatic product level sensing float system

Easily adjustable nozzle height settings accommodate vials to gallons

User friendly PLC controls with touch screen HMI

No bottle/No fill sensor

Bottle backup sensor (downstream) delays operation until jam is cleared

Able to output multiple doses per container for large containers

Easy clean stainless steel quick connect fittings

Drip Tray

Diving heads nozzles for bottom up filling to reduce foam

Neck grabbers for containers with small opening

 

How to choose automatic piston filling machine is big challenge for customers, If your are unsure how to choose a piston filling machine,Please let me know

 

What product to fill

What output capacity to achieve

What material and shape of containers

What size of containers to fill

Model

ZSP-6A

ZSP-8A

ZSP-10A

ZSP-12A

ZSP-16A

Dimension

2200mm(L)x1100mm(W)x2200mm(H)

2300mm(L)x1100mm(W)x2200mm(H)

2400mm(L)x1100mm(W)x2200mm(H)

Filling head

6

8

10

12

16

Capacity(1L)

1600B/H

2200 B/H

2800 B/H

3200 B/H

4500 B/H

Power

1.1KW

1.5KW

1.5KW

2.2KW

2.5KW

Suitable bottle

Diameter:Φ40mm——Φ100mm  Height:80mm——280mm

Neck diameter

Φ18mm

Filling range

50ml——1000ml

Air pressure

0.6Mpa——0.8Mpa

Power supply

380V  ;50HZ

 

main technical parameter

1.Capacity 5000(b/h)
2.filling volume 50-1000ml
3.measurement precision ±1%(250ml),±0.5%(250-1000ml)
4.applicable bottle diameter 40-100mm
5.applicable bottle height 70-300mm
6.air pressure 0.6-0.8Mpa
7.total power 2.5Kw
8.voltage AC380V,50/60Hz
9.net weight 1200kg
10.dimension 2400(L)×1300(W)×2150(H)mm

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